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Battery Power Packs Helmet mount battery packs are
available as 2 cell or 4 cell. However 2 cell 8V packs are for the
Trigon only. The use of these with a MagnumStar
is a No-No, there is an internal cut-out that will disconnect at a
certain current level. The MagnumStar will work on this pack as single
spot and all flood settings, but turn to power beam and the lamp will
die and not come back on line for a few seconds.
Belt mount can be 4 cell or mega 10
cell with built in voltmeter.
All use yellow high performance XT60
connectors, however they are reversed between the different voltage
ratings, his obviates the risk of them getting mixed up. All 4 volt
battery cells have internal circuitry allowing them to be recharged
using a standard Oldham charger.
All power packs of either voltage
can be, and indeed its recommended, 'top up' charged. They cannot be
overcharged.
There is a 4 X AA battery holder
available for 4V series lamps, new technology introduced in December
2011 enables this. The holder is of very sturdy construction, nothing
flimsy about it, and it incorporates self resetting short circuit
protection.
I don't like anything that runs of 3
X AA because they come in twos, and recharge in either twos or fours,
so three is a nuisance.
The price of this is £8 plus £1 p
and p, total if purchased on its own is £9

Picture below shows an 8V 4 cell and
a 4V 2 cell, note the high performance XT60 connectors. The fittings
are reversed so that an 8V power pack cannot be fitted to a 4V lamp.
Belt mount is either the 4 cell (below) or
mega 10 cell shown lower down.
The 4 cell has a sturdy aluminium mounting
bracket.

The above10 cell pack is made from a recycled Oldham MF battery
case, cut down to about 40% of its original height and the bottom closed
by a solvent welded piece of the same blue PVC material. It delivers 12.5
ampere hours at a nominal voltage of 7.4 volts (8.4 volts off the
charger), and is made up of 10 18650 Lithium Ion cells in 2 parallel
arrays connected together in series by way of a self resetting fuse. The
cells are solidly potted in silicone, the whole being both waterproof and
shock proof.
There is a digital battery voltage meter in the lid
that gives readings for each parallel array and then the total voltage,
typical example; No 1, 3.94, No2, 3.97, ALL, 7.91 in 6 separate short
duration displays. It draws 0.23 watts at a current that varies with the
state of the battery, average being about 0.02 amps. This actuated by a
non rusting button on the end.
The meter is LCD illuminated display and shows
accurate voltage to 2 decimal. I feel that this far superior to led
displays as used by other manufacturers. It’s especially useful after
taking off charge to ensure everything has done what it’s supposed to.
In the picture can be seen a brass screw protruding
from the lid. This is the connection for a charging balance lead, in
conjunction with either a through the headset clip, or a plug on type
charger. We can supply both types. The charging is each parallel
array alternatively with each being measured and charge disconnected when
the appropriate voltage is reached. This is a far superior charging method
to simply pumping 8.4 volts into the lot with the attendant risk of one
array being undercharged.
The battery is slightly less than half the height of
the standard Oldham and weighs just less than 1000 grams including the
lid; the standard Oldham weighs more than double that.
I appreciate that some battery lid accessories such
as the voltmeter or switch may become unserviceable in time, they are
however very easily replaced and do not affect the performance of the
lamp.
The only nuisance with the battery is that the belt
mounts are not large enough to take a Caving Supplies belay belt which is
my preference.
Looking at the specification, it can be appreciated
that either the single Cree Q5 or the MCE flood on medium setting giving
would burn for more than 24 hours
My experience with the other lamps has shown that
total amount of time spent on full power is a mere fraction of the total
time spent underground on any one trip, with the time spent on the medium
setting part way balancing the time spent on full power. The implications
of this are that this lamp would probably last you for a week’s holiday
away from charging facilities.
Final word about the battery, if the lid wiring was
‘crossed’ to put all in parallel it would deliver average of 4 volts and
run a standard bulb Oldham for 24 hours with a half the weight to carry.
Helmet mount power
packs
The pack
is secured by means of a simple 4mm length of shockcord utilising the pre
existing hole for the tie cord. Extra holes can be drilled and an X loop
fitted if required.

It is
simple, effective, does not rattle about or move about, and not
complicated to fit. It is quite possibly stabilised by the heavy genuine
Oldham cable, this connects using the very high quality XT60 connectors
which have been secured by copper wire wound into the outer sheath, and
the whole taped and shrink wrapped. (Picture shows previously used red
Deans connectors)
There is
a length of cable from the battery to the connector, this is by design as
the connectors would cause the cable to stick out at the side if up
against the battery pack.

I genuinely feel that this eminently suitable for the underground
environment and a better alternative to kit designed for toy racing cars..
Battery Pack Prices
AA battery holder for 4V lamps. £8
4V 2 cell helmet power pack: £18
4V 4 cell helmet power pack £30
4V 4 cell belt mount power pack with brackets
£38
8V 4 cell helmet mount power pack £35
8V 10 cell belt mount battery pack with
voltmeter £60
Above prices are excluding post and packing,
cells are discounted if purchased with the lamp, see lamps.
Above prices plus p and p, please enquire.
Dedicated
Charger for 4 volt lamps.
Although these lamps are capable and wired
for recharging through any standard Oldham charger, there will be many
who do not possess this. I have therefore developed dedicated
chargers.
There WAS a through the headset
charger but I have discontinued this as pointless.
A charging
clip for the headset is not required because all power packs are
detachable. The charger below is designed to charge either a single or 2 of the 4V helmet packs
simultaneously.
Charge indicator LEDs are on the
base, red is charging, green is charged or no battery connected.
£20 plus p and p
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